fix(stream_reader): add ASCII hex path + binary resync guard
Family-A wafers never send 0xAA 0x88 framing — _run() now routes to _run_ascii() on first byte dispatch instead of treating the whole stream as corrupt binary. Binary path gets a 16 KB give-up cap (bytes, not attempts) so a permanently-corrupt port can't stall the reader indefinitely. Raw wire bytes go to DEBUG only; the ERROR line that surfaces in the Activity Log is kept free of internal buffer content. - add family_code param to StreamReader for ASCII decode routing - add _run_binary give-up cap + DEBUG-only hex diagnostic - fix stop(): close transport on wedged thread (binary + ASCII paths) - refactor test_stream_reader: consolidate ASCII regression + resync give-up + DEBUG-vs-ERROR log split tests; drop redundant parse_line - extend test_session_controller: live-stream gate for non-X family - StreamControlPanel.qml: thread-safe stop on tab leave
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@@ -14,10 +14,13 @@ log = logging.getLogger(__name__)
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ParseFrame = Callable[[bytes, int], Frame]
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# Max consecutive resync attempts before giving up on a corrupt stream.
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# Counted only when data WAS read and still no sync marker (pure garbage);
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# an idle port never counts — C#'s findMessageStart waits forever on quiet.
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_MAX_RESYNC_ATTEMPTS = 50
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# Max garbage bytes discarded (no sync marker found) before giving up on a
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# corrupt stream. Counted in BYTES, not read attempts — attempts scale with
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# data rate (a slow trickle could take minutes to trip an attempt-count cap),
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# bytes don't. Real frames are <=500B, so a healthy stream never comes close;
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# 16KB is ~32 frames of slack, ~1.4s of pure garbage at 115200 baud. Empty
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# reads (idle port) never count — C#'s findMessageStart waits forever on quiet.
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_MAX_RESYNC_BYTES = 16384
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# Largest believable payload_len. Real frames are ≤ 488 bytes (244 words);
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# anything bigger means we latched onto a false 0xAA 0x88 inside data and
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@@ -85,39 +88,31 @@ class StreamReader:
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def _run(self) -> None:
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try:
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# Peek at the first few bytes to determine protocol.
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peek_buf = bytearray()
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while not self._stop.is_set() and len(peek_buf) < 32:
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b = self._transport.read(1)
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if not b:
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continue
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peek_buf.extend(b)
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if b[0] == 10: # newline
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break
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if len(peek_buf) == 2 and peek_buf[0] == 0xAA and peek_buf[1] == 0x88:
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break # binary sync marker — decisive, stop peeking
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if self._stop.is_set() or not peek_buf:
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# Protocol is decided by the first byte: 0xAA is the binary sync
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# marker's lead byte and can never appear in the ASCII hex-dump
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# stream (0-9/A-F only) real hardware has been observed sending
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# — see docs/adr/0007. Anything else is ASCII.
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first = b""
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while not first and not self._stop.is_set():
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first = self._transport.read(1)
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if self._stop.is_set() or not first:
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return
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raw = bytes(peek_buf)
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# Binary sync bytes are the strongest signal.
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if raw.startswith(b"\xaa\x88"):
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self._run_binary(raw)
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if first[0] == 0xAA:
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second = b""
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while not second and not self._stop.is_set():
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second = self._transport.read(1)
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if self._stop.is_set():
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return
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if second and second[0] == 0x88:
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self._run_binary(bytearray(first + second))
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return
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# Lone 0xAA, not a real marker — feed both bytes into the
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# ASCII path instead of discarding them.
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self._run_ascii(bytes(first) + bytes(second))
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return
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# Text-lines (CSV) requires BOTH a newline AND commas in the
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# pre-newline content. This avoids misclassifying a binary
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# payload that happens to contain 0x2C as text.
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has_newline = b"\n" in raw or b"\r" in raw
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line_before_nl = raw.split(b"\n")[0].split(b"\r")[0]
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if has_newline and b"," in line_before_nl:
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self._run_text_lines(raw)
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return
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# Default: ASCII hex dump stream.
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self._run_ascii(raw)
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self._run_ascii(bytes(first))
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except Exception as exc:
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if self._stop.is_set():
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# stop() closes the transport to unblock a pending read —
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@@ -139,7 +134,8 @@ class StreamReader:
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def _run_binary(self, initial_bytes: bytes | bytearray) -> None:
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log.info("StreamReader: starting binary stream parsing")
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buf = bytearray(initial_bytes)
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resync_attempts = 0
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resync_bytes = 0
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logged_head = False
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while not self._stop.is_set():
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# Find sync marker in buffer.
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@@ -152,7 +148,11 @@ class StreamReader:
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idx += 1
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if synced:
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resync_attempts = 0
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if not logged_head:
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log.debug("StreamReader: first bytes on wire: %s",
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bytes(buf[:64]).hex())
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logged_head = True
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resync_bytes = 0
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buf = buf[idx:]
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# Accumulate header (5 bytes after sync).
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while len(buf) < 7 and not self._stop.is_set():
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@@ -223,13 +223,24 @@ class StreamReader:
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# The device pauses between scans; C#'s findMessageStart
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# waits forever. Only actual garbage counts toward the cap.
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continue
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resync_attempts += 1
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if not logged_head:
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log.debug("StreamReader: first bytes on wire: %s",
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bytes((buf + chunk)[:64]).hex())
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logged_head = True
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self.resync_count += 1
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if resync_attempts > _MAX_RESYNC_ATTEMPTS:
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resync_bytes += len(chunk)
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if resync_bytes > _MAX_RESYNC_BYTES:
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# buf was already cleared/reset at the top of this
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# iteration — the bytes worth dumping are in buf+chunk
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# (the carryover byte, if any, plus what was just read).
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# Raw wire content is DEBUG-only — never in the ERROR
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# line the terminal/Activity Log surface to the user.
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log.debug("StreamReader: discarded bytes before giving up: %s",
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bytes((buf + chunk)[:64]).hex())
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log.error(
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"StreamReader: giving up after %d resync attempts "
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"StreamReader: giving up after %d garbage bytes "
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"(no 0xAA 0x88 sync marker found in stream)",
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resync_attempts,
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resync_bytes,
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)
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self._on_error(
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TimeoutError("Binary stream resync failed: no sync marker")
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@@ -238,6 +249,9 @@ class StreamReader:
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buf.extend(chunk)
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def _run_ascii(self, initial_bytes: bytes) -> None:
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"""Parse the ASCII hex-dump live stream: fixed-width blocks of
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4-char hex words, one word per channel slot (up to 256 slots; only
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the family's real sensor_count are populated, see docs/adr/0007)."""
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log.info("StreamReader: starting ASCII hex dump stream parsing")
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valid_words = sensor_count_for(self._family_code)
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@@ -246,12 +260,9 @@ class StreamReader:
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chars_needed = block_words * word_char_len # total hex chars per block
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hex_chars = bytearray()
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if initial_bytes:
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for b in initial_bytes:
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if chr(b) in "0123456789ABCDEFabcdef":
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hex_chars.append(b)
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elif b == 0xAA:
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hex_chars.append(b)
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for b in initial_bytes:
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if chr(b) in "0123456789ABCDEFabcdef":
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hex_chars.append(b)
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seq = 0
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while not self._stop.is_set():
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@@ -259,24 +270,15 @@ class StreamReader:
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while len(hex_chars) < chars_needed and not self._stop.is_set():
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chunk = self._read_chunk(min_bytes=chars_needed - len(hex_chars))
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for byte in chunk:
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if byte == 0xAA:
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# Sync marker appeared – hand off to binary parser.
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hex_chars.append(byte)
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break
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if chr(byte) in "0123456789ABCDEFabcdef":
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hex_chars.append(byte)
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else:
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continue
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break # broke out of inner loop due to 0xAA
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# Check for early termination (0xAA sync marker anywhere in buffer).
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aa_idx = hex_chars.find(bytes([0xAA]))
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if aa_idx >= 0:
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log.info("StreamReader: Detected 0xAA at position %d, switching to binary mode.", aa_idx)
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self._run_binary(hex_chars[aa_idx:])
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if self._stop.is_set():
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return
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# Parse words from the accumulated hex characters.
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# Parse one block's worth of words (buffered reads may overshoot
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# chars_needed — cap here so the remainder rolls into the next
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# iteration instead of being folded into this frame and lost).
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word_buffer = []
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for i in range(0, min(len(hex_chars), chars_needed), word_char_len):
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word_str = hex_chars[i:i + word_char_len]
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@@ -285,7 +287,6 @@ class StreamReader:
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word_buffer.append(bytes(word_str))
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if not word_buffer:
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time.sleep(0.01)
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continue
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hex_chars = hex_chars[len(word_buffer) * word_char_len:]
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@@ -295,7 +296,7 @@ class StreamReader:
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for hex_val in valid_hex_words:
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try:
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swapped = hex_val[2:4] + hex_val[0:2]
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t = _convert_hex_to_temp(swapped, self._family_code) # type: ignore[arg-type]
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t = _convert_hex_to_temp(swapped.decode(), self._family_code)
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values.append(t)
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except Exception:
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values.append(0.0)
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@@ -305,31 +306,10 @@ class StreamReader:
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self._on_frame(frame)
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seq += 1
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except Exception as exc:
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log.error("Error emitting ASCII frame: %s", exc)
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def _run_text_lines(self, initial_bytes: bytes) -> None:
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log.info("StreamReader: starting line-by-line ASCII text parsing")
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buf = bytearray(initial_bytes)
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seq = 0
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while not self._stop.is_set():
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# Drain complete lines from the buffer.
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while b"\n" in buf:
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line_bytes, _, buf = buf.partition(b"\n")
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line = line_bytes.decode('utf-8', errors='ignore').strip()
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if line:
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try:
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frame = self._parse(line, seq) # type: ignore[arg-type]
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if frame:
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self._on_frame(frame)
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seq += 1
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except Exception as exc:
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self.error_count += 1
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self._on_error(exc)
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# Read more data using buffered reads.
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chunk = self._read_chunk()
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buf.extend(chunk)
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self.error_count += 1
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if self.error_count <= 10:
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log.warning("Error emitting ASCII frame: %s", exc)
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self._on_error(exc)
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def stop(self) -> None:
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self._stop.set()
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