refactor: reorganize backend modules into sub-packages for models, data, visualization, wafer, and controllers

This commit is contained in:
jack
2026-06-11 12:15:00 -07:00
parent b9f8032203
commit 72334795da
47 changed files with 155 additions and 60 deletions
@@ -0,0 +1,526 @@
"""QML-exposed controller for wafer device communication.
Bridges DeviceService (serialcomm) to QML via @Slot methods and signals.
All hardware operations run synchronously on the main thread (matching
C# Form1.cs per-operation open/close pattern). For long operations
(erase ~15s, read up to 120s) the caller should show a loading state.
"""
from __future__ import annotations
import logging
import threading
from datetime import datetime
from typing import Any, Optional
from PySide6.QtCore import QObject, Property, Qt, Signal, Slot
from pygui.backend.models.data_model import TemperatureTableModel
from pygui.backend.visualization.graph_view import GraphView
from pygui.backend.data.local_settings import LocalSettings
from pygui.serialcomm.data_parser import (
convert_to_temperatures,
parse_binary_data,
remove_trailing_zeros,
save_to_csv,
)
from pygui.serialcomm.device_service import DeviceService
from pygui.serialcomm.serial_port import WaferInfo
from pygui.backend.controllers.session_controller import SessionController
# import pygui.backend.wafer_map_item
stream_controller = SessionController()
# engine.rootContext().setContextProperty("streamController", stream_controller)
log = logging.getLogger(__name__)
class DeviceController(QObject):
"""Controls serial communication with the temperature-sensing wafer.
Exposed to QML as ``deviceController`` context property.
"""
# ---- public signals ----
portsUpdated = Signal(list)
detectResult = Signal(object) # WaferInfo dict or None
readResult = Signal(object) # {"success": bool, "bytes": int} or {"error": str}
eraseResult = Signal(object) # {"success": bool}
debugResult = Signal(object) # {"success": bool, "sensor_bytes": int, "debug_bytes": int}
parsedDataReady = Signal(object) # {"success": bool, "rows": int, "cols": int, "data": ..., "csv_path": str}
statusRestored = Signal() # Emitted when status is restored from previous session
logMessage = Signal(str)
activityLogUpdated = Signal(str)
# ---- private signals (marshal worker-thread results back to main thread) ----
_detectFinished = Signal(object, object) # (port_or_None, WaferInfo_or_None)
_readFinished = Signal(str, str, object) # (port, family_code, bytes_or_None)
def __init__(self, settings: LocalSettings, data_dir: str, parent: QObject | None = None) -> None:
super().__init__(parent)
self._settings = settings
self._data_dir = data_dir
self._service = DeviceService(settings)
# Initialize status from persisted settings (with defaults for new installations)
self._connection_status = getattr(settings, 'connection_status', "Disconnected")
self._operation_in_progress = False
self._activity_log: list[str] = getattr(settings, 'activity_log', [])
self._raw_bytes: Optional[bytes] = None
# Default save dir lives next to the settings file (~/Documents/isc_data/csv)
from pathlib import Path
self._save_data_dir: str = getattr(settings, 'save_data_dir', str(Path.home() / "Documents" / "isc_data" / "csv"))
self._last_wafer_info: dict[str, Any] = getattr(settings, 'last_wafer_info', {})
self._last_csv_path: str = getattr(settings, 'last_csv_path', "")
self._selected_port: str = getattr(settings, 'selected_port', "")
self._data_row_count: int = getattr(settings, 'data_row_count', 0)
self._data_col_count: int = getattr(settings, 'data_col_count', 0)
self._data_model = TemperatureTableModel(self)
self._graph_view = GraphView(self)
# If we have persisted activity log, emit it to QML
if self._activity_log:
self.activityLogUpdated.emit("\n".join(self._activity_log))
# Log status restoration and emit signal for UI updates
if self._connection_status != "Disconnected" or self._selected_port or self._last_wafer_info:
self._append_log("Restored previous session status")
if self._selected_port:
self._append_log(f"Last selected port: {self._selected_port}")
if self._last_wafer_info:
info = self._last_wafer_info
self._append_log(f"Last wafer: {info.get('serialNumber', 'Unknown')} ({info.get('familyCode', 'Unknown')})")
self.statusRestored.emit()
# Marshal worker-thread results onto the Qt main thread.
self._detectFinished.connect(self._handle_detect_finished, Qt.ConnectionType.QueuedConnection)
self._readFinished.connect(self._handle_read_finished, Qt.ConnectionType.QueuedConnection)
# ---- Properties ----
@Property(list, notify=portsUpdated)
def availablePorts(self) -> list[str]:
"""Currently available serial port names."""
return self._service.enumerate_ports()
@Property(str, notify=portsUpdated)
def connectionStatus(self) -> str:
"""Current connection status string for display."""
return self._connection_status
@Property(bool, notify=portsUpdated)
def operationInProgress(self) -> bool:
"""Whether a hardware operation is currently running."""
return self._operation_in_progress
@Property(str, notify=activityLogUpdated)
def saveDataDir(self) -> str:
"""Directory where parsed CSV data files are saved."""
return self._save_data_dir
@Slot(str)
def setSaveDataDir(self, path: str) -> None:
"""Set the directory for saving parsed CSV data files."""
self._save_data_dir = path
self._append_log(f"Save data dir set to: {path}")
self._save_status()
@Property(str, notify=portsUpdated)
def selectedPort(self) -> str:
"""Currently selected serial port shared across the UI."""
return self._selected_port
@Slot(str)
def setSelectedPort(self, port: str) -> None:
"""Set the active serial port from the port selector."""
self._selected_port = port
self._save_status()
@Property(int, notify=parsedDataReady)
def dataRowCount(self) -> int:
"""Number of rows in the parsed temperature dataset."""
return self._data_row_count
@Property(int, notify=parsedDataReady)
def dataColCount(self) -> int:
"""Number of sensor columns in the parsed temperature dataset."""
return self._data_col_count
@Property(list, notify=detectResult)
def lastWaferInfo(self) -> list:
"""Last detected wafer info as a flat list for QML bindings.
Returns [familyCode, serialNumber, sensorCount, mfgDateHex, runtime, cycleCount].
"""
info = self._last_wafer_info
return [
info.get("familyCode", ""),
info.get("serialNumber", ""),
info.get("sensorCount", 0),
info.get("mfgDateHex", ""),
info.get("runtime", 0),
info.get("cycleCount", 0),
]
@Property(object, notify=detectResult)
def dataModel(self) -> TemperatureTableModel:
"""QAbstractTableModel for the parsed temperature data table."""
return self._data_model
@Property(object, notify=debugResult)
def graphView(self) -> GraphView:
"""GraphView for rendering sensor temperature line charts."""
return self._graph_view
@Slot(result=object)
def getChartData(self) -> dict[str, Any]:
"""Extract chart-ready data from the current model.
Returns a dict with sensor names and per-sensor value lists
suitable for GraphView.updateChart().
"""
if not self._data_model or self._data_model.rowCount() == 0:
return {"success": False}
num_sensors = self._data_model.columnCount() - 1 # Exclude row index
sensor_names = [f"Sensor{i+1}" for i in range(num_sensors)]
# Extract per-sensor values from the model
series_data = []
for col in range(1, self._data_model.columnCount()):
sensor_values = []
for row in range(self._data_model.rowCount()):
idx = self._data_model.index(row, col)
val = self._data_model.data(idx)
sensor_values.append(val if val else "0")
series_data.append(sensor_values)
return {
"success": True,
"sensor_names": sensor_names,
"series": series_data,
}
def _append_log(self, message: str) -> None:
"""Append a message to the activity log and emit updated log."""
ts = datetime.now().strftime("%H:%M:%S")
self._activity_log.append(f"[{ts}] {message}")
# Keep only last 200 lines
if len(self._activity_log) > 200:
self._activity_log = self._activity_log[-200:]
self.activityLogUpdated.emit("\n".join(self._activity_log))
def _set_operation_progress(self, in_progress: bool) -> None:
"""Set operation progress state and notify QML.
portsUpdated is the shared notify signal for availablePorts,
connectionStatus, and operationInProgress — emitting it forces
QML to re-evaluate all three bindings.
"""
self._operation_in_progress = in_progress
self.portsUpdated.emit(self._service.enumerate_ports())
# ---- Public Slots ----
@Slot()
def refreshPorts(self) -> None:
"""Scan for available serial ports and emit updated list."""
ports = self._service.enumerate_ports()
self._connection_status = "Disconnected"
self.portsUpdated.emit(ports)
self._append_log(f"Scanned {len(ports)} serial port(s)")
self._save_status()
@Slot()
def detectWafer(self) -> None:
"""Scan all serial ports for a wafer (runs in background thread).
Mirrors C# chkConnection(): tries every available port with s0.
Stores the found port in _selected_port for subsequent read/erase.
Emits detectResult with WaferInfo dict on success, or None.
"""
if self._operation_in_progress:
self._append_log("Already busy — ignoring detect request")
return
self._set_operation_progress(True)
self._connection_status = "Detecting..."
self.portsUpdated.emit(self._service.enumerate_ports())
self._append_log("Scanning all ports for wafer ...")
# Spawn a daemon worker — UI stays responsive during the scan.
threading.Thread(target=self._detect_worker, daemon=True).start()
def _detect_worker(self) -> None:
"""Background-thread body for detectWafer."""
try:
port, info = self._service.detect_all_ports()
except Exception as exc:
log.exception("Detect worker crashed: %s", exc)
port, info = None, None
self._detectFinished.emit(port, info)
@Slot(object, object)
def _handle_detect_finished(
self, port: Optional[str], info: Optional[WaferInfo]
) -> None:
"""Main-thread completion handler for detectWafer."""
if info is not None:
self._selected_port = port or ""
self._connection_status = "Connected"
self._append_log(
f"Detected: {info.serial_number} (family={info.family_code}, "
f"port={port}, runtime={info.runtime}s, cycles={info.cycle_count})"
)
wafer_dict = self._wafer_info_to_dict(info)
self._last_wafer_info = wafer_dict
self.detectResult.emit(wafer_dict)
self._save_status()
else:
self._selected_port = ""
self._connection_status = "Disconnected"
self._append_log("No wafer detected on any port")
self._last_wafer_info = {}
self.detectResult.emit(None)
self._set_operation_progress(False)
@Slot()
def readMemoryAsync(self) -> None:
"""Read wafer memory in a background thread.
Uses the family code and port from the last detect.
Emits readResult on completion, then auto-chains to parseAndSaveData.
"""
if self._operation_in_progress:
self._append_log("Already busy — ignoring read request")
return
if not self._selected_port:
self._append_log("No wafer detected — run Detect Wafer first")
self.readResult.emit({"error": "No port — detect wafer first"})
return
port = self._selected_port
family_code = self._last_wafer_info.get("familyCode", "")
self._set_operation_progress(True)
self._connection_status = "Reading..."
self.portsUpdated.emit(self._service.enumerate_ports())
self._append_log(
f"Reading memory on {port} (family={family_code or 'auto'}) ..."
)
threading.Thread(
target=self._read_worker,
args=(port, family_code),
daemon=True,
).start()
def _read_worker(self, port: str, family_code: str) -> None:
"""Background-thread body for readMemoryAsync."""
try:
data = self._service.read_wafer_data(port, family_code)
except Exception as exc:
log.exception("Read worker crashed: %s", exc)
data = None
self._readFinished.emit(port, family_code, data)
@Slot(str, str, object)
def _handle_read_finished(
self, port: str, family_code: str, data: Optional[bytes]
) -> None:
"""Main-thread completion handler for readMemoryAsync."""
if data is not None:
self._connection_status = "Connected"
self._append_log(f"Read {len(data)} bytes")
self._raw_bytes = data
self.readResult.emit({"success": True, "bytes": len(data)})
self._set_operation_progress(False)
# Auto-chain: read → parse → save (matches C# behavior).
# Parse runs on main thread — it's CPU-bound but bounded (~1s).
self.parseAndSaveData(family_code, port)
self._save_status()
return
self._connection_status = "Disconnected"
self._append_log("Read returned no data")
self._raw_bytes = None
self.readResult.emit({"error": "Read returned no data"})
self._set_operation_progress(False)
self._save_status()
@Slot(str)
def eraseMemory(self, port: str) -> None:
"""Send p1 erase command."""
self._set_operation_progress(True)
self._connection_status = "Erasing..."
self.portsUpdated.emit(self._service.enumerate_ports())
self._append_log(f"Erase command sent to {port} (wafer takes ~15s) ...")
ok = self._service.erase_wafer(port)
if ok:
self._connection_status = "Connected"
self._append_log("Erase command accepted — wait ~15 seconds")
else:
self._connection_status = "Disconnected"
self._append_log("Erase command failed")
self.eraseResult.emit({"success": ok})
self._set_operation_progress(False)
@Slot(str)
def readDebug(self, port: str) -> None:
"""Read both D1 (sensor) and F1 (debug/cold-junction) data.
Emits debugResult with counts on success.
"""
self._set_operation_progress(True)
self._connection_status = "Reading debug..."
self.portsUpdated.emit(self._service.enumerate_ports())
self._append_log(f"Reading debug data on {port} ...")
# Step 1: D1 sensor data
sensor_data = self._service.read_wafer_data(port, family_code="")
if sensor_data is None:
self._connection_status = "Disconnected"
self._append_log("D1 read failed — aborting debug read")
self.debugResult.emit({"error": "D1 read failed"})
self._set_operation_progress(False)
return
self._append_log(f"D1 read: {len(sensor_data)} bytes")
# Step 2: F1 debug data
debug_data = self._service.read_wafer_data(port, family_code="", cmd="F1")
if debug_data is None:
self._connection_status = "Disconnected"
self._append_log("F1 read failed")
self.debugResult.emit({"error": "F1 read failed"})
self._set_operation_progress(False)
return
self._connection_status = "Connected"
self._append_log(
f"Debug read complete: {len(sensor_data)} sensor bytes, "
f"{len(debug_data)} debug bytes"
)
self.debugResult.emit({
"success": True,
"sensor_bytes": len(sensor_data),
"debug_bytes": len(debug_data),
})
self._set_operation_progress(False)
@Slot(str, str)
def parseAndSaveData(self, family_code: str = "", port: str = "") -> None:
"""Parse raw bytes into temperatures and save to CSV.
Uses the bytes from the most recent readMemoryAsync call.
Emits parsedDataReady with the parsed result.
"""
if not self._raw_bytes:
self._append_log("No raw bytes to parse (read first)")
self.parsedDataReady.emit({
"success": False,
"error": "No raw bytes available",
})
return
if not self._save_data_dir:
self._append_log("No save data directory set")
self.parsedDataReady.emit({
"success": False,
"error": "No save data directory set",
})
return
fc = family_code or (
self._last_wafer_info.get("familyCode", "")
if self._last_wafer_info
else ""
)
serial = (
self._last_wafer_info.get("serialNumber", "UNKNOWN")
if self._last_wafer_info
else "UNKNOWN"
)
self._append_log(f"Parsing {len(self._raw_bytes)} bytes (family={fc or 'auto'}) ...")
# Step 1: Parse binary → hex strings
hex_data = parse_binary_data(self._raw_bytes, fc)
if hex_data is None:
self._append_log("Binary parse failed")
self.parsedDataReady.emit({
"success": False,
"error": "Binary parse failed",
})
return
rows = len(hex_data)
cols = len(hex_data[0]) if hex_data else 0
self._append_log(f"Parsed: {rows} rows × {cols} sensors")
# Step 2: Convert hex → temperatures
temp_data = convert_to_temperatures(hex_data, fc)
# Step 3: Remove trailing zero rows
remove_trailing_zeros(temp_data)
self._append_log(f"After trim: {len(temp_data)} rows")
# Step 4: Save to CSV
csv_path = save_to_csv(temp_data, fc, serial, self._save_data_dir)
if csv_path is None:
self._append_log("CSV save failed")
self.parsedDataReady.emit({
"success": False,
"error": "CSV save failed",
})
return
self._append_log(f"Saved CSV: {csv_path}")
# Load data into the QAbstractTableModel
self._data_model.load_data(temp_data, cols)
self._data_row_count = len(temp_data)
self._data_col_count = cols
# Emit parsed data to QML
self.parsedDataReady.emit({
"success": True,
"rows": len(temp_data),
"cols": cols,
"data": temp_data,
"csv_path": csv_path,
"familyCode": fc,
"serialNumber": serial,
})
self._save_status()
# ---- Status Persistence ----
def _save_status(self) -> None:
"""Persist current operational status to settings."""
# Update settings with current status values
self._settings.connection_status = self._connection_status
self._settings.selected_port = self._selected_port
self._settings.last_wafer_info = self._last_wafer_info.copy()
self._settings.save_data_dir = self._save_data_dir
self._settings.activity_log = self._activity_log.copy()
self._settings.data_row_count = self._data_row_count
self._settings.data_col_count = self._data_col_count
self._settings.last_csv_path = self._last_csv_path
# Save to disk
LocalSettings.save_settings(str(LocalSettings._settings_path(self._data_dir)), self._settings)
# ---- Helpers ----
@staticmethod
def _wafer_info_to_dict(info: WaferInfo) -> dict[str, Any]:
"""Convert WaferInfo dataclass to JSON-serialisable dict for QML."""
return {
"familyCode": info.family_code,
"serialNumber": info.serial_number,
"sensorCount": info.sensor_count,
"mfgDateHex": info.mfg_date_hex,
"runtime": info.runtime,
"cycleCount": info.cycle_count,
}